Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of business oil filtration methods, has helped to considerably improve the product quality of cold rolling sheets for its metal business client, by installing a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin move know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a standard magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the collection efficiency was insufficient and vital problems have been occurring with the quality of its finished products.
An ECL is used throughout the steel industry to help clean and strip the floor of the metal sheet of rolling dust through the use of an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleaning cold rolled metal than standard cleaning processes, the instability of the chemical compounds can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a degree of protection within these circumstances, its effectiveness can be significantly reduced, leading to contamination removing between 30-40%. Despite the magnetic curler being installed, the alkaline resolution was nonetheless closely saturated with dust particles and was suffering from an unstable PH stage that combined had been resulting in vital rusting during the process resulting in scratching of the final product.
Filtramag+ presents fantastic particle extraction performance within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to make sure optimal efficiency of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to resolve the ferrous contamination downside. The effectivity of the filtration is dependent upon the magnetic material sort, size of the magnet, magnetic power and also the fluid circulate dynamics. A low energy magnet or minimal publicity to the fluid won’t perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is essential not solely to use the correct product for the process in query, but the greater stage of answer safety supplies further benefits, including prolonging the lifespan of the pump in addition to a reduction in related prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination in this utility throughout the alkaline answer from 400mg/m2 to simply 30mg/m2 by removing the fine mud particles that were causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic curler was not offering enough protection to the fluid in this application, and it highlights the significance of choosing the proper method of magnetic safety. Due to the fantastic particles circulating within the alkaline answer, vital rusting was being created during the ECL process that was inflicting damage to the metal sheet. We recommended Filtramag+, a highly effective magnetic filtration system to our consumer as its ability to take away even the finest particles from fluids would considerably enhance the issues that the enterprise was facing. By installing the Filtramag+, our shopper was instantly provided greater ranges of safety in opposition to the injury that were being caused by the contaminated answer. We work regularly with Eclipse Magnetics high-performance products and all the time see vital, constructive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient to be used with supplies that have decrease magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise making certain that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move by way of the filter.
As เกจวัดแก๊สlpg of the installation, the company is not suffering from damaged finished parts, has reduced its scrappage and waste, as well as prolonging the life of the pump.
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